Basalt Crusher Production Line Configuration

Basalt Crusher Production Line Configuration

The cast stone commonly used in our industry is made of basalt as the main material, and the wear resistance is very good. Some advanced cast steel processes also use basalt to extend the life of the cast film, plus its hard texture and compression resistance. It has the characteristics of strong corrosion resistance, low water absorption and so on. It can be widely used in various industrial fields such as construction, decoration and road construction. It is a stone with good comprehensive performance.

Basalt crusher processing technology

Basalt is a hard and tough material with a high silicon content. It is a material that is difficult to crush and has a high crushing cost in actual crushing operations. Therefore, the crushing process for basalt must be designed reasonably. When considering the investment cost of the crushing project, the production cost of the production line must be considered. The raw material is the crushing operation of basalt, and the wear of the wear parts such as the slab, the plate hammer and the counterattack plate is very high. Therefore, in the design of the crushing process, the crushing equipment of the lamination principle is selected as much as possible to reduce the wear of the wear parts.

Basalt Crusher

A typical laminating equipment configuration is a two-stage rupture or rupture plus cone-breaking process configuration. If the customer has higher requirements on the stone size, it can be configured with a counter-breaking and complete-type crushing, thus forming a three-stage crushing process configuration. The three-stage crushing will inevitably lead to higher investment costs for the project, but for the long-running stone plant, the three-stage crushing is very significant for the reduction of production costs. For the more difficult-to-break stone materials like basalt, you can also use the two-stage crushing process of smashing and counter-attacking. However, this inevitably leads to problems such as high loss of the hammer of the counterattack, short life of the hammer, and high proportion of the counter material. These problems are worthy of attention of the manufacturer and the customer.

Process and configuration equipment for basalt crusher design

The basic process of basalt crusher configuration: the feeder uniformly transports the granitic granitic granules to the single-cylinder cone crusher for primary crushing, and then the belt conveyor transports the first-breaking stone to the multi-cylinder cone crusher for secondary After breaking, the broken basalt is transferred to the impact crusher by the belt conveyor for the whole type and finer level processing. The end work is divided into different finished products by the vibrating screen.

Different from other production lines, there is no choice of jaw crusher as the first breaking equipment, and the purpose of this is that the single cylinder cone crusher has better wear resistance, long service life of wearing parts and low running cost, combined with its PLC. Control system, the whole production line is highly automated and intelligent, which can effectively reduce labor cost and working time consumption. Moreover, after the second break, the impact crusher is added to make the finished grain shape cube-shaped, with good compressive strength and quality. It can be upgraded and the selling price will be relatively high.